Tool Primer: How to Finish Your Project: Film Finishes

This is the third Tool Primer article on finishing your woodworking project.  You can find Part One:  Sanding here and Part Two: Penetrating Oils here.

DSC03801_thumb.jpgIn this article I will discuss the film finishes available for woodworking projects at most local big-box hardware stores.  The first step is creating a clean, dust-free uniform surface by sanding all a parts to a high grit.  I detailed my process in Part One.  The finishing process is the difference between a good woodworking project and a heirloom piece of furniture.  When I want to really knock a project out of the park, I focus much of my energy on choosing and creating a proper finish.

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This Week in The Classroom: The Simple Coffee Table in Spalted Red Oak

Earlier in the year, the great folks at Canyon Mesquite donated a number of spalted red oak boards to make furniture out of.  It took a while, but we finally made some great use of them.  Finished with Howard’s Feed-N-Wax. … Continue reading This Week in The Classroom: The Simple Coffee Table in Spalted Red Oak

This Week in the Classroom: Build Your Own CO2 Rocket Cars & Launching System

When I look at the popularity of CO2 rocket cars in STEM programs, its ubiquity and age hide a lot of potential for makers and project-based learning opportunities.  The biggest drawback, as I see it, is the high cost of entry.  Launching systems cost somewhere in the hundreds of dollars, tracks take up teaching space (60 linear feet for a good one) and wind-tunnels impress upon me the fine line between awesome and inappropriate.  At a basic investment of $1000 to $3000 from the big companies.  We still haven’t covered the cost of a classroom pack of car building supplies.

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Betcha I can do it for less.  What’s a makerspace for, if not developing your own infrastructure?

In order to incorporate CO2 racers into your Maker curriculum, you need three things:  cars & parts, the launcher & track space.  I’ll tell you how I made mine after the jump.

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This Week in the Shop: A Simple Pin Marking Gauge

To end the year, my students have been making simple marking gauges.  My students learned to create a mortise and use hand planes to fit a tenon in this particular project. Here’s how we did it. 1.  Cut a 1″ or 3/4″ square oak strip into 8″ lengths. 2.  Cut a 2″ length from a maple strip about 2″ wide, giving you a 2″ x 2″ square. 3.  Use the oak strip to mark your mortise in the center of the maple square.  We did this by marking two diagonals across the maple square and then eye-balling the center.  Mark the square … Continue reading This Week in the Shop: A Simple Pin Marking Gauge

This Week in the Shop: Ceramic 3-D Printing via Shapeways.com

DSC02480In the late 1800’s and into the  early 1900’s, a number of furniture makers, craftsman and artisans reacted against the massive mechanization and industrialization of (their) modern world to create a type of furniture called Arts & Crafts, Craftsman or Mission style furniture.  Gustav Stickley in New York, the Roycroft community and others created furniture, which to my eyes, can’t be beat by anything that’s ready-to-assemble.

While I find my heart and soul called by Mr. Morris’s chair, other artisans were getting in on the action.  With so much intellectual rebellion running about, some energy had to flow into pottery, right?  I’m not a big pot fan (yep, that reads differently than it did in my head) but I do appreciate the art tiles.  I just had to find a way to make one without using actual clay.  I don’t have the sculpting skills, tools, a kiln or materials for such work.

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So how did I do it?  I used some of the latest and most innovative prototyping methods known to man.

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Community Watch: Build a Bench Is Complete!

Of the three or so classes I’ve taught at TX/RX Labs and the twenty to thirty projects I’ve taught at work, the simple bench project remains my favorite.  It is an intermediate level project which can be reached by absolute beginners, it’s cheap to build (approximately $15 w/ finish) and it lends itself to multiple machines (tablesaw, bandsaw, drill press) and hand tools. I present the latest and greatest class yet: Special thanks to Pratt for building extra supports for himself and everyone else, shout out to Sean for the intense questions, my teaching assistants, and everyone else in the … Continue reading Community Watch: Build a Bench Is Complete!

Community Watch: Build a Bench this Memorial Day Weekend!

Are you in the Houston area?  Ever wanted to get started woodworking?  Maybe you just enjoy benches as much as I do? Join me for the Wood Workshop at TX/RX Labs on Sat. & Sun. May 25th & 26th (5/25 & 5/26) from 9am-5pm.  The Finished Bench I will be walking you through how to build the simple bench project, start to finish.  As TX/RX so elegantly put it: Build a simple bench using both hand tools and power tools. A perfect intro to woodworking, we will cover basic tool usage both hand and power along with learning the basics of … Continue reading Community Watch: Build a Bench this Memorial Day Weekend!

This Week in the Shop: The Tool Stand

If you give a woodworker a table saw, he realizes new vistas awakening in his craft.  If you give him a table saw, he’d like a sweet router table.  If he makes that router table, he’d need a bench to store his other bench-top tools.  If he has a stand for his bench-top tools, he’d want storage for their accessories…..

Click to download the Sketch Up model!
Click to download the Sketch Up model!

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