Tag Archives: arts and crafts

Community Watch: Build a Bench this Memorial Day Weekend!

Are you in the Houston area?  Ever wanted to get started woodworking?  Maybe you just enjoy benches as much as I do?

Join me for the Wood Workshop at TX/RX Labs on Sat. & Sun. May 25th & 26th (5/25 & 5/26) from 9am-5pm. 

The Finished Bench

I will be walking you through how to build the simple bench project, start to finish.  As TX/RX so elegantly put it:

Build a simple bench using both hand tools and power tools. A perfect intro to woodworking, we will cover basic tool usage both hand and power along with learning the basics of crafting with wood. All participants will complete a handsome rustic bench as part of the class, theirs to take home upon completion.

You’ll become familiar with the bandsaw, powered miter saw and all the hand tools stuffed away in the tool chest.  I’ll run you through stain, varnish and paint as finishes for pine.  If you take your time, I’m hoping yours will outshine mine.

Make it safe & keep the rubber side down.

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Classroom Project: Try Squares

In my Applied Mathematics class, woodshop has put the shop in applied.  During a unit on fractions, I asked students to build a number of these try squares, all different shapes and sizes.  In order to assess my students ability to read a ruler and calculate fractions, I made all the dimensions wonky.  No 8″ cuts for my students!  Dimensions looked like 8 3/4″, 4 3/8″, 5 “1/16 and all sorts of foolishness.  Once I felt my students had mastered the build process, we took our show to Houston’s Mini-Maker Faire!

Try Square

Click here to download the File from Sketch Up’s 3D Warehouse

The construction process for a tool like this can be as complex as you want, something simpler, or something you can complete in five minutes.  The five minute version sounds like this:

1.  Cut your beam from straight-edged 1″or 3/4″ x 1/4″ thick stock.  I like mine about 8″.  You can get thin stock like this at Home Depot or Lowe’s, but I’m not sure on the widths available.

2.  Cut three 6″ lengths to become your try square stock.

3.  Use a speed square set the interior angle while you clamp the four pieces together with carpenters glue.  The middle piece of stock should stick out of the center by the width of your beam.

4.  Wait until the glue dries.  Carefully use a chisel or file to remove the squeeze out.

5. Check accuracy.

"Be Square With the World, Take Good Care of Your Tools" - The Carpenter, Guy Clark

“Be Square With the World, Take Good Care of Your Tools” – The Carpenter, Guy Clark

At the end of every square build, we tested the accuracy of our try squares.  I used this pdf to explain the process and try to introduce proportions to my young charges.  We successfully created a handful of accurate try squares.  We created way more inaccurate try squares.  I know, you could use those other plans and have a perfect try square.  You could build ten of mine and come away with three working models!

I’ve found this is a great project for medium-sized hands.  With the smaller students (or quicker builds) we screwed the stock and beam together.

How accurate will your try square be?

 

 

Make it safe & keep the rubber-side down this weekend!

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This Week in the Shop: Mirror, Mirror

I swear the conversation went like this:

Wife: “What dress should I wear?”

Me: “I don’t know, you look great in anything.”

Wife: “This dress?  What about this one?”

Me: “I don’t know if you’ve been watching me, but I haven’t taken my eyes off you in forty minutes.”

Wife:  ”I need a full length mirror, I can’t see anything here.”

Me:  ”I can handle that.”  Exit stage right.

I know a good exit line when I’m handed one.

Mirror from Lowe’s, sans frame.   A saw kerf down the middle makes a perfectly sized dado.  Pocket hole construction.  The mortise-looking splines came from a botched attempt at a bridle joint, similar to these frames.  Finished with a three coats of amber shellac and paste wax.  Feels inviting to the hand.  I especially like the chamfer detail at the corners.  Hung with a French cleat.

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Make it safe & keep the rubberside down this weekend.

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Community Watch: Build A Box!

Eight students, six boxes built and finished.  It was a long day in the shop – nearly seven hours with only a few breaks for liquids.  I can  think of a number of great moments: the first box getting nailed together, the last coat of shellac being applied, the look of what-have-I-got-myself-into as the students tackled nearly 40 linear feet of hardwood for the first time.  We captured the moment which stands out most for me in the picture below.

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Take a good look at the boy in the white shirt.  Take a good look at his smile.  He didn’t get to build a box that day.  He had to work and work hard keeping up with a manic teacher and seven students as a teaching assistant.  He hustled and bustled and sweated through a long day in a shop he didn’t know, with people he didn’t know, with a project he helped design and make happen.

But here he is, seven hours later – still smiling.

I make a few right decisions.  Bringing him along was the best one I made that day.

Enjoy a few more pictures.  Build something in the shop today.

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If you want to build a box, I’ve posted my preliminary directions up here.

Make it safe, keep the rubberside down.  And forgive someone today.

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Community Watch: It’s Build a Box Day!

Today at TX/RX Labs, I’ll be leading a class in building a few of these tea boxes.  I’m sending a box to one random contestant on WoodshopCowboy Facebook page, just in time for Christmas.

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Remember to like WoodshopCowboy on Facebook!

And remember:

Make it safe & keep the rubber side down this weekend.

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This Week In the Shop: One Block Projects – Book Ends

A little while ago, I ran a book review on One Block of Wood.  I recently made a pair of bookends using Ms. Tolstrup’s plans out of salvaged pine and live oak.  Hope you enjoy the looksee.  Read a good book this week. Especially books on pirates!

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Make it safe & keep the rubberside down.

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This Week in the Classroom: Gottshall Block Project

I’ve heard before from others in the “making” or woodworking communities I’m a little behind the times.  I make cigar box guitars when they were totally two years ago.  Or I teach developmental woodworking in manner more suited to a different century.  So of course, I discover a sweet little hand tool project about a year too late.  Good thing great projects don’t age.

The Gottshall Block is a small project – just a few cuts and nicks with a chisel.  It takes about three to five forty-five minute sessions to complete for a student at about the third grade level.  The students learn the basic skills in cutting and cleaning up a dado, gain (stopped dado), rabbet and mortise.  I do the layout on the first run through.  I just ask the students to cut and pare.  Second run through, I will be having the students learn how to layout with a few shop-made squares.  I do expect them to have a difficult time managing that task, but I welcome the chance to improve their measurement skills.

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To check out the original source material, why don’t you follow this link:

Making Antique Furniture Reproductions: Instructions and Measured Drawings … – Franklin H. Gottshall – Google Books.

Make it safe & keep the rubber side down this week.

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This Week in the Shop: Put Your Legs Up On A Little Something (It’s a Stool)

When my grandfather asked for a footstool, I obliged.  He’s one of those elder individuals with a he once built a school with his bare hands and then sent his kids across the ocean to come to this land and earn their fortune type of stories.  Which means if he asks for a stool, show some respect.  Do it right, show some joinery skills.

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Hand cut box joints.  I’m not completely there yet, but the joints are getting tighter overall.  The crossbeams give it rock solid marks.  Finished by urethane and the air sprayer.  The method sure uses a lot of spray, but man, it gets the job done in about ten minutes tops.

Make it safe & keep the rubberside down.  If you enjoy this blog, could you like WoodshopCowboy on Facebook?  You might even get a Simple Tea Box!

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This Week in the Classroom: Block Printing & Stamps

As my students have become more competent with tools in the past few years (and cripes, does it feel weird to say years…) I’ve gotten the chance to think:  what would be really cool to do next?  What would be just flat out awesome?

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Here’s my answer:  wood & lino prints designed by the student, for the students work.  My summer crew churned out about 30 different wood projects and many pieces deserved something special.  In the third week, I took the plunge and bought $80 worth of tools.  We spent the next few weeks cutting as many designs as we could and experimenting with the results.

Search block printing at www.instructables.com for how-to guides.

Make it safe & keep the rubber side down this week.

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This Week in the Classroom: Swingin’ Chalkboard Signs

Here’s a few shots of a project build I did a few months ago.  The challenge was to build a recycling container from completely recycled materials.  I picked up some nice crepe myrtle branches and immediately saw a V shaped stand with a small basket to collect recyclable goods.

To bad we never did finish it.  We got all the way to the crossbeam.  Spring break came with all the lassitude of a wilted Texas flower in August.  We never stood a chance.

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Eventually, I snookered a student into repainting an old cabinet door into a chalkboard sign.  Then I parked that sucker in front of the toolshed.  I used crepe myrtle cut-offs, a some 2x12s, some brown paint, plywood and a few pulled screws.

Make it safe & keep the rubberside down this weekend.

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